Iscar is unveiling a new extraordinary milling system that features tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has considerable advantage as opposed to the prevailing flat, square shapes. The latest geometry has additional cutting edges, positive rake face, decreased cutting forces resulting in improved performance.
Iscar is commencing a groundbreaking distinctive milling system that involves tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has notable added advantages as compared to the current flat, square shapes. The new design has many more cutting edges, positive rake face, diminished cutting forces causing in better performance. The carbide inserts are screw-clamped on the outside of various milling cutter types, providing unparalleled conditions also for heavy-duty operations with excellent surface quality, saving multiple finishing operations. End mills are produced for 90 degree shoulder milling and for facing with 45 degree lead angles.
Each carbide insert incorporates eight cutting edges, 4 for right-hand and 4 for left-hand cutting, expanding the economy of use. The two, toward-center-slanted cutting edges provide on one side stable and exact clamping of insert on the tool body, and on the other side, the positive axial rake angle. The usefulness of this positive axial rake configuration subdues the cutting forces owing to softer cut and ideal penetration into the metal, as well as altering force direction which is essential for use on new machining centers with pallet systems much less stable than on the classical transfer lines.
In ordinary applications like in the auto industry, the depth-of-cut is less than thirty thousandths of an inch enabling the use of all 8 cutting edges of the Tangmill carbide inserts. In addition, in the automotive industry it is habit to use a team of cutters, one for right- and one for left-handed operations, which indicates that all eight cutting edges of the Tangmill inserts can be used.
Completely new ISCAR UPGRADES for Fast Metal Removal
Present advances coming from the headquarters of Iscar, bringing the revolutionary Upgrade campaign, which assures that they are looking toward the future. The innovative Upgrade campaign, proposed to be distributed at the end of year 2008, will offer groundbreaking tools for milling, turning, hole making and multifunction applications, supplementing the FMR (Fast Metal Removal) tool families with one aim in mind - to expand productivity on the shop floor and to elevate profits.
Iscar's focus for this year, with no doubt, are the completely new coatings, brand-new substrate formations, brand new cutting edge geometries, completely new sizes, completely new tangential clamping mechanisms and innovative coolant nozzle characteristics. Iscar's future trends incorporate brand-new carbide insert grades for effectual and cost-effective machining, several cutting edges for each insert and remarkable tangential clamping mechanisms which can significantly lessen the cutting pressure. The launching of the AL-TEC, PVD coating chiefly for nodular cast iron, a-TECH, CVD coating especially for grey cast iron and the DO-TECH, dual CVD PVD coating for enhanced strength will refashion the way industry machines cast iron. Moreover, Iscar developing mini inserts is an alternate direction within the Upgrade campaign, talking about to limiting the sizes of the Tangmill carbide inserts into Minitang, in order to facilitate fine pitch constitution which will increase feed rates. Additionally, the small size of the carbide inserts and their tangential position in the pockets creates possible a much larger core diameter, in terms of tool design, when opposed to normal radially oriented inserts.
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Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.
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Iscar Recently Releases Numerous Original Lines To Continue Their Family Of Milling Tools
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